AZURE RS

Complete digital build pack

Track exo-frame pack with FEA report. CAD, 186-line BOM and a 162-page manual.

$1,299

$2,100You save $801

One-time payment · VAT included · nothing ships, nothing to wait for

Tubular exo-frame CAD with a full FEA stress and stiffness report
Suspension geometry sheet: camber curve, roll centre, motion ratios
208 CAD files and 58 drawings including the welding jig itself
186-line BOM and a 162-page manual with track setup sheets
Instant download after payment · lifetime free revisions

Digital product: you are buying downloadable plans (CAD files, bill of materials and build manual) — not a vehicle, kit or physical parts. Nothing is shipped. Instant download after payment. All sales final per our Refund Policy.

Rev 2.9 · updated Jul 2026Personal build licence

Instant access

Download link on the confirmation page and by email, seconds after payment

Lifetime revisions

Every future revision of this pack is free — your link always serves the latest

Builder support

Email our fabricators while you build — drawings, welding and wiring questions

Clear licence

Build it for yourself as many times as you like. Redistribution not permitted.

Exactly what you download

WHAT'S IN THE PACK

The AZURE RS pack documents our track build, including the engineering behind it. You get the exo-frame CAD, drawings for the welding jig we built it on, an FEA report with load cases and safety factors, and the suspension geometry sheet with the numbers we actually run. The 162-page manual finishes with track setup: corner weights, damper clicks, tyre pressures and gearing tables.

CAD package

Full parametric assembly plus every individual part, exported to STEP, IGES, DXF and native SolidWorks. Opens in Fusion 360, SolidWorks, Onshape, FreeCAD and Inventor.

Fabrication drawings

Dimensioned 2D prints for every tube, bracket and plate — cut lengths, notch angles, hole tables, weld callouts and tolerances. Print-ready PDF and DXF for laser or plasma.

Bill of materials — 186 lines

Editable spreadsheet with quantities, materials, sizes, tested supplier part numbers, live price columns and a running budget total. Nothing generic, nothing guessed.

How-to-build manual — 162 pages

Step-by-step photo build order from bare tube to first ride: jig setup, weld sequence, wiring diagram, torque table, brake bleed, controller mapping and setup sheet.

FEA and geometry report

Stress and stiffness study of the exo-frame with load cases, safety factors and the suspension geometry sheet — camber curves, roll centre, motion ratios and corner-weight targets.

Build time

60–80 h

Skill level

Intermediate to advanced

SPECS WITH THE OPTIMAL BUILD

These are the figures we recommend and measure on the optimal build — using the exact parts listed in the bill of materials and the settings in the manual. Substitute components and your numbers will differ.

Motor: 9 kW air-cooled PMSM
Battery: 66V 42Ah LFP pack
Range: 80 km mixed
0–60 km/h: 4.0 s
Top speed: 80 km/h
Suspension: Gold-bodied piggyback coilovers
Brakes: 240 mm floating discs, 4-piston
Bodywork: Carbon-look panels on tubular exo-frame
Dry weight: 90 kg
Rider height: 150 – 198 cm